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User Manual – G5 Smart Brushless Motor

User Manual – G5 Smart Brushless Motor

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General information

Revolutionary G5 Smart Brushless Motor – the world’s first brushless motor programmable via GCS mobile app exclusively with GATE TITAN II or ASTER II Bluetooth®! Thanks to GCS app you get precise adjustment of speed ranging from 10k to 46k RPM.
Torque adjustment gives you the ability to adjust torque to your gearbox configuration. Soft Start extends the life of the gearbox’s internal parts, including the gears, meanwhile, Fast Start gives you the quickest possible trigger reaction.

 

You can change settings even during gameplay, without an additional programmer. What's also unique is that the motor has a built-in anti-reversal mechanism, significantly improving the gearbox's performance. Say goodbye to the problematic standard anti-reversal latches and enjoy quieter operation and even more accurate pre-cocking adjustments. The motor's extremely fast startup ensures an instantaneous trigger response, while its high efficiency reduces battery consumption and motor temperature. High torque enables compatibility with the most demanding replica configurations, and the adjustable rotational speed ensures perfect adaptation to almost any gearbox configuration.

 

The information contained in this document is subject to change without notice.

Read carefully before use the whole manual. Keep for future reference.

Failing to read this information may void the guarantee!

 

Recommendations

Device Structure

 

 

  1. CNC housing

  2. Motor power connector minus “

  3. Motor power connector plus “

  4. Compression spring

  5. Pinion gear

  6. Electronics cover

Kit Contents

  • G5 Smart Brushless Motor

Safety Summary

Please read this to ensure safe and correct use. Retain this information for future reference. The information contained in this document is subject to update without notice.

For your safety, this product should be installed by a skilled person.

 

Installation

Installation of the G5 motor in the replica

  1. Prepare the replica where you will install the G5 Brushless Motor.

    • If the replica is equipped with the ASTER II Bluetooth® or TITAN II Bluetooth® unit, you can proceed directly with the motor installation. You will be able to fully utilize the capabilities of the G5 motor.

    • For other ETUs, you will not be able to configure the motor via the GCS application.

  2. Optional installation of the TITAN II Bluetooth® or ASTER II Bluetooth® unit. Install the TITAN II Bluetooth® or ASTER II Bluetooth® unit according to the instructions to fully utilize the capabilities of the G5 motor:

  1. Unscrew the pistol grip cover and remove the old motor.

  2. Place the G5 motor in the pistol grip.

  1. Connect the motor wires of the unit to the motor connectors according to their polarization markings:

    • Red wire “” to red connector “”.

    • Black wire “” to black connector “”.

  1. Check if you can push the motor into the pistol grip.

  1. Unscrew the adjustment screw from the pistol grip cover.

  2. Check if the pistol grip cover fits freely into place – place the grip cover, making sure the wires are not pressed by the cover.

  1. Screw the pistol grip cover into place.

  2. Screw the adjustment screw into the grip cover. Use it to adjust the motor in the pistol grip:

    • Slowly tighten the adjustment screw until you feel resistance (be careful not to strip the threads).

    • Loosen the screw by about 1/1.5 turns to allow the motor to move freely on the gear.

    • Secure the adjustment screw threads to prevent it from loosening.

  1. The motor has default settings and is ready for use. To precisely adjust its parameters, connect it to the GCS app.

First connection of the G5 motor in the GCS app:

  1. Download and install or update the GCS app on your device from GATE CONTROL STATION

    • Android - version 1.30.0 or later

    • iOS - version 1.22.5 or later

  1. Turn on Bluetooth® communication on your device.

  2. Connect the battery to the unit.

  3. Launch the GCS app and accept all required permissions.

  4. Tap “” on the app's home screen.

  5. Find your unit on the device list.

    • If the unit does not appear on the list, pull the screen down to refresh the list, or select the "Refresh scan" option

  6. Scan or manually enter the PIN code found on the included stickers.

  7. Update the firmware of your ETU:

    • TITAN II Bluetooth version 0.1-90 or later

    • ASTER II Bluetooth version 0.1-10 or later

  1. Open the "This Device" tab.

 

 

  1. Select the "Replica Type" option:

    1. Click „AEG”

    2. Select „G5 Smart Brushless Motor”

 

 

  1. Go back to the "General" tab

  2. Click "Smart Brushless G5 Motor Control".

 

 

  1. Configure the motor according to your preferences.

G5 Motor Configuration

  1. Go to the "Smart Brushless G5 Motor Control" tab.

  2. Select the motor's rotation speed and torque.

 

 

  1. Advanced settings:

    1. If you want to fine-tune the motor's torque, click "More torque options".

  2. You can set the torque with an accuracy from 10% to 100%, in 10% increments.

 

 

  1. Save the changes by clicking "SAVE".

Recommended values

In standard replicas, we recommend not exceeding the default motor values:

  • Rotation speed - 30000 RPM

  • Torque - moderate

Restoring the default settings of the G5 motor

Restoring the default settings is possible after connecting the G5 brushless motor to the GCS app. Follow these steps:

  1. Launch the GCS app and connect it to the selected ASTER II Bluetooth® or TITAN II Bluetooth® device that is connected to the G5 motor.

  2. Go to the "General" tab.

  3. Click "Smart Brushless G5 Motor Control".

  4. Select "Restore Default Settings".

 

 

  1. Save the changes by clicking "SAVE".

Troubleshooting

The ROF of my replica does not increase after increasing the motor's rotation speed

  • Disable the ROF control in the "Trigger" tab.

  • The motor has reached the maximum adjustment capabilities for your configuration.

Connection error

  • Make sure you have the latest version of the GCS app and the firmware of your TITAN or ASTER system installed.

  • Ensure that the motor connectors are properly connected.

  • Gently tighten the motor connectors to ensure a secure connection. Do not use excessive force to avoid damaging the connectors of the TITAN or ASTER unit.

  • If any of the connectors are damaged, replace them with the connectors included in the TITAN or ASTER installation kit.

  • If the error persists, contact us at support@gatee.eu.

I cannot configure the motor using a 14.8 V battery

The GATE G5 motor can only be configured with 3-cell batteries with a nominal voltage of 11.1 V. Configuration with a 4-cell battery is not possible.

Technical specifications for 11.1 V

The design and production of the device is based on harmonized standards.

Power supply voltage range

6-16.8 V

Dimensions (length x width x thickness)

88.5 mm x 29.5 mm x 25 mm

Weight of the finished product

141 g

AT NO LOAD

Speed

45 800 RPM

Current

3.2 A

AT MAXIMUM EFFICIENCY

Efficiency

75.9%

Speed

40 987 RPM

Torque

500 G/CM

Current

24.9 A

Output

205 WATTS

AT MAXIMUM POWER

Efficiency

48.4%

Speed

22 950 RPM

Torque

2334 G/CM

Current

105 A

Output

519 WATTS

Legal Notice

Please read the Legal Notice before operating your device and keep it for future reference. This document contains important terms and conditions with respect to your device. By using this device, you accept these terms and conditions.

Exclusion of Liability

GATE Enterprise sp. z o.o. sp. k. is not liable for any damages, injuries or accidents of any kind resulting from the use of this product or airsoft gun with the product installed, including (but not limited to) incidental or special damages to airsoft gun, airsoft gun parts, batteries and gearbox internals.

Disclaimer

GATE Enterprise sp. z o.o. sp. k. takes no responsibility regarding compliance of the product with the requirements of any law, rule or airsoft restrictions pertaining thereto.

Intellectual Property

Intellectual Property owned by GATE Enterprise sp. z o.o. sp. k., including but not limited to, devices, accessories, parts, software, documentation, is proprietary to GATE Enterprise sp. z o.o. sp. k. and protected under Polish laws, EU laws, and international treaty provisions. You may not violate the rights of the Intellectual Property and you will not prepare derivative works of or reverse engineer the device or software. No ownership in the Intellectual Property is transferred to you.

GATE Limited Warranty Policy

GATE Enterprise sp. z o.o. sp. k. warrants that its Product is free from manufacturing and material defects at the date of purchase and for a period of two (2) years from the date of purchase and it is nonextendable. This Limited Warranty is conditioned upon proper use of Product by Purchaser.

This Limited Warranty is valid provided that the owner provides a proof of purchase and properly completed warranty form.

This Limited Warranty does not cover: (a) defects or damage (e.g. mechanical, thermal or chemical) resulting from accident, misuse (misinterpretation of the instructions), abuse, neglect, unusual physical, electrical or electromechanical stress, water immersion, repairs or structural modification of any part of Product, or (b) the Product that has its serial number removed or made illegible; (c) defects or damage from improper operation, maintenance or installation, (d) installation of the products.

Requests for warranty are processed as soon as possible, not exceeding seven (7) working days. The company’s obligation under this Limited Warranty shall be limited to providing replacement of parts only.

The color of the product may vary slightly depending on the batch.

Product Disposal Instructions

The symbol shown here means that the product is classified as Electrical or Electronic Equipment and should not be disposed with other household and commercial waste at the end of its working life. The Waste of Electrical and Electronic Equipment (WEEE Directive 2012/19/EU) has been put in place to recycle products using best available recovery and recycling techniques to minimize the impact on the environment. Purchasers shall take any old electrical equipment to waste recycling public centres or points of sale.

 

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Manufactured by GATE Enterprise sp. z o.o. sp. k.
Torowa 3H
PL-30435 KRAKÓW
email: support@gatee.eu
tel: +48 12 210 05 23

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